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PP Spun Bonded Non Woven Fabric Making Machinery |
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Model FM-3200 Spun Bonded Non-Woven Production Line: |
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| 1. Packing: Wooden/open Cases Packing |
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| 2.Terms of Delivery: 120 days upon receipt of the prepayment |
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| 3. VAT extra |
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| 4. Cost including erection. Boarding and lodging at buyers expense. |
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Application:
This Produce line is filament polypropylene fiber spunbonded nonwoven fabrics equipment. Its
raw material is polypropylene (PP), take the principle of spinning man-made fibers, during
polymer filature, continuous filament is extended into fiber net, which is finished by mechanical
hot pressing, The machine assembly we adopt is now advanced veneer integer slot air flow draw
technology, the whole process from material feeding to cloth output is automatic control, short
production flow, high working efficiency.
The nonwoven fabrics we produce has high strength, good softness, innocuity, bacterium-proof,
corrosion resistance, high-level draw strength and elongation rate, They are widely used for dress,
decoration materials, medical sanitation materials, daily life products and in the industrials,
agriculture fields. In additional, this production line can produce nonwoven fabrics of different
color, different grams, different lines according to users’ requirements.
Lines on nonwoven fabrics: dots, cross line, straight lines, weight:10-200g/m2
Raw material: Polypropylene chips
(melt index:20-40g/10min, melt point:166oc
, ash content: <0.15-0.25%) |
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| Process flow: |
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| Feeding(suction,dosing and mixing) → Melt and extruding(with recycle extruder) → Filtering → Metering → Spinning → Quenching → Air drawing → Forming → Calendering → Winding → Slitting → Product |
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| Product specifications: |
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| Installed power: |
500KVA |
| Web width |
3200 mm |
| Max. winding diameter |
Ø 1000mm |
| Annual output |
2400 tons/year (40g/m2) |
| Single filament titer |
≤ 2.5 denier |
| Web weight |
10-200 g/m2 |
| Max. mechanical speed |
0-120 m/min (Process speed: 10-100 m/min) |
| Electric consume |
900 KWH (for 1 ton product) |
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| Workers and power: |
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Number of workers: 3-4persons
External power supply: 315KVA
Water system: 0.2Mpa |
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| Workshop: |
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| L×W×H: 20×14×12.5m |
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| Description of machine: |
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1. Dosing and mixing system Max.
feeding capacity: 500kg/h Max.
filling of Master batch: 10%
2. Extruder
Diameter of screw: ф170mm
L/D: 30:1
Material: 38CrMoALA
Surface treatment: Nitriding and Polishing
Rotary speed: 20-70rpm
No. of heating zones: 6
Heater: Cast aluminum
Driving motor: Z4 110kw DC motor
3. Edge recycle extruder
Diameter of screw: ф120mm
L/D:15:1
Material: 38CrMoALA
Surface treatment: Nitriding and Polishing
Rotary speed: 20-80rpm
No. of heating zones: 3
Heater: Cast aluminum
Driving motor: 18kw AC motor
4. Filter
Filter form: double-cylinder continuous switching
Equipment of Slurry coat: Forced seal structure
Filter area: 3.5m2×2
Suitable medium: Polymer melt
Rated flow: 500-700kg/h
Max. working pressure: 25Mpa
Max. working temperature: 310Ⅰ
Heating system: Heat conduction oil cyclic heating
Filtration precision: 50μm
Size of filter elements: ф35×487mm .19pcs in one cylinder
Metering pump
Metering capacity: 150cc/Rx2PCS
Rotary speed: 0-40rpm
Motor power: 5.5kw
5. Spinning machine
Material of spinning head: 42CrMo
Attemperator: Heat conduction oil cyclic
Power of smoking machine:5.5kw
6. Spinneret
Material: SUS431
Size: 3510×216mm,
Aperture: 45s
7. Cross air blow Unit
Adopts Industrial air-conditioner quenching system
Power of air blower: 45kw
8. Drawing unit
Adopts blow suction and stretching polypropylene filament yarn
Power of suction blower: 45kw
9. Electric heater
Heat the conduction oil acquire constant temperature
Power: 48kw×2sets 60kw×1set
10. Calcinator
Heater adopts stainless steel heating pipe
Max. temperature: 550oc
11. Ultrasonic cleaning machine
Cleaning mode: underfloor
Power: 2400Wx2sets
Size of Internal groove: 3800×300×250mm
12. Web former
Normal process speed: 10-100m/min
Motor power: 7.5kw DC motor
13. Calender
Size of roller: ф460×3650mm
Working width: 3550mm
Product: ≥3200mm
Roller hardness
Engraved roller: HRC58
Plain roller: HRC60
Process speed: 10-100m/min
Transmission power:22kw, DC motor
14. Winder
Process speed: 10-120m/min
Working width: 3200mm
Max. winding diameter: 1000mm
Roller changer: automatic fly knife
Motor power: 5.5kw
15. Slitter
Max. mechanical speed: 300m/min
Working width: 3200mm
Motor power:4kw
16. Refrigerating machinery
Refrigerating output: ≤35kw
17. Electric control
SIEMENS PLC
10.4 inch touch screen
Inverter: FUJI(JAPAN)
AC contactor: Schneider(FRANCE)
Temperature control box: RKC |
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| Other equipments: |
| Cooling tower |
1 Set |
| Electric Hoist |
1 T |
| Distribution panel |
1 Set |
| Spinneret |
1 Set |
| Climatic conditional cabinet |
1 Set |
| Air compressor |
1 Set |
| Water Pump |
1 Set |
| Professional tools |
1 Set |
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Buyer's supply:
Air duct, water pipe, oil pipe and insulation
Air compressor pipe
Cable and cable tray
Water pool: 40m3
Electric balance: 0-200g
Normal tools: 1set
Lubricating oil and heat-transfer oil
Electric welding machine, gas cutting tools
Hoist:15t (used for temporarily erection)
Hydraulic car:3t
Chain hoist: 3t(2sets) |
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